Hellwig Rear Anti-Sway Bar Installation (kinda long)

From: nullmail@sseg.ait.fredonia.edu
Date: Wed Apr 01 1998 - 11:06:07 EST


 Well, I finally got around to installing the rear Hellwig bar
 I ordered from Summit for my '98 2WD SB. The kit was very complete,
 and the installation took me about an hour.

 Although the photos I've seen of the kit components give the
 impression that the bar may reduce ground clearance by looping
 under the rearend housing, that is not the case. The "bent"
 portion of the bar is behind the housing, not underneath, once
 the bar is bolted in place. The bar is mounted to the axle
 housing with two large U-bolts, which clamp the polyurethane
 bushings. The steel rear brake lines must be slightly tweaked
 to provide clearance for the U-bolts. I've added rear-anti
 sway bars to several of my vehicles, and to avoid squeaks
 when using poly bushings, I *highly* recommend drilling and
 tapping the frame (in this case axle) bushing mounts for grease
 "zerk" fittings (typically 1/4-28 thread, but there are other
 thread size zerks as well). Drill a small hole through the poly
 bushing to allow grease to reach the inner diameter of the bushing
 too. Grease anything and everything that comes in contact with
 the poly bushings and endlinks. Marine grease is best, especially
 on the exposed-to-the-elements endlinks. My "Shelbyized" Brand X
 musclecar has had "zero" poly bushing squeaking using this method,
 and I installed 'em nearly 10 (yes, ten!) years ago.

 The ends of the bar "arms" attach with typical endlinks and poly bushings
 to brackets provided in the kit, that in turn bolt to holes already
 present in the frame. One hole is in use for the tailpipe bracket/insulator,
 but Hellwig provides a replacement metric bolt (hardened) that allows
 their bracket and the threaded tailpipe bracket to use the same hole.
 Clearance between the stock tailpipe and the end link is close, about
 3/4-1", but it does clear. Running dual exhaust with this bar may be a
 problem, depending upon how the driver's side tailpipe is bent to clear
 the axle housing.

 Handling with the new rear bar is improved, less oversteer, but oversteer
 is still present. Ride quality is slightly firmer but still fine.
 I personally would have preferred a larger diameter version of the same bar,
 but perhaps the addition of good set of gas shocks (next on my "handling"
 list) will result in the "flat" cornering I seek. The stock ride height of
 the Dakota is really much too elevated for great cornering, but my ol'
 '88 Ranger (boo, hiss, sneer, I know, I know ;~D ) with a handfull of SVO
 suspension components cornered surprisingly well, but it was also considerably
 lighter, the SVO bars were larger in diameter (intended for V-8 conversions)
 and I also installed gas shocks. I have no desire to lower my Dakota, mainly
 because I use it as a truck, and I like the high vantage point in traffic.
 
 Anyway, that's my experience with the Hellwig install...if you don't have a
 stock rear bar, it's well worth the $130.

 Later!
 
 Dan

 



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